In order to reach the right cleanliness levels of lubricants, oil and grease have to be stored, handled, and filtered correctly. Do you have a definition for preventive maintenance?
Equipment can be shut down to coincide with production downtime. Essential Care EC includes preventing failure from occurring, with tasks such as detailed cleaning, lubrication, alignment, balancing, operating procedures, adjustments, and installation procedures.
A dirty hydraulic unit would take min to check for leaks. Definition Preventive Preventive maintenance or preventative maintenance is maintenance that is regularly performed on a piece of equipment to lessen the likelihood of it failing.
The plant is using an inspection list or, even better, a handheld computer. A motor has not been aligned properly. The inspections are a combination of measuring condition and Preventive maintenance look, listen, feel, smell inspections.
Are inspections being done? Unplanned, reactive maintenance has many overhead costs that can be avoided during the planning process.
We have often attended meetings or interviews where we are told a plant is continuously working on improving preventive maintenance. There is a well-defined alignment standard explaining how to set up, clean, check for pipe strain, check for soft foot, etc.
It is designed to preserve and restore equipment reliability by replacing worn components before they actually fail. How can we expect to improve PM if we are not clear on what PM really is? The decrease in maintenance frequency is offset by the additional costs associated with conducting the condition monitoring.
Go look at equipment for signs of good or poor alignment. Furthermore, other considerations such as weather and equipment are taken into account; for instance, in the case of HVAC systems, maintenance is often performed before the hottest time of the year.
Safety is also improved because equipment breaks down less often than in less complex strategies.
Are inspections condition monitoring done where it is cost effective to do so? Eliminate unnecessary inspection and maintenance tasks Implement additional maintenance tasks when and where needed Focus efforts on the most critical items In addition, preventive maintenance measures can drastically reduce errors in day-to-day operations, as well as increase the overall preparedness of plants in the case of an emergency.
In a world-class reliability and maintenance organization, all alignments are done to 0. Do you have an alignment standard, and is it followed?
Vibration or ultrasonic levels or other method are checked while greasing in order to apply the correct amount of grease. For example, a hydraulic unit may need to be filtered down to 3 microns beta and a gearbox to 12 microns 75 beta.
Ask the plant manager, maintenance manager, and operations manager for the PM improvement plan. Plant management is aware of strengths and weaknesses of the PM program. There is a well-documented alignment standard. For example, check the following: It also eliminates the need to own and use condition monitoring equipment.
Preventive maintenance has the goal of improving equipment life by preventing excess depreciation and impairment. If there is one, is it specific with timelines?Preventive maintenance is regularly performed on a piece of equipment to reduce the likelihood of failure.
Preventive maintenance ensures that anything of value to your organization receives consistent maintenance to avoid unexpected breakdowns and costly disruptions. Related to Preventative Maintenance: corrective maintenance preventive maintenance The care and servicing by personnel for the purpose of maintaining equipment and facilities in satisfactory operating condition by providing for systematic inspection, detection, and correction of incipient failures either before they occur or before they develop into major defects.
Feb 11, · We join MEX General Manager Steve Ninnes as he discusses Preventative Maintenance (PM) in Depth. Defining What a PM is, the application of PM's, the types of. We've compiled some of the world’s best preventative maintenance checklists as a resource to help develop a preventative maintenance program.
Checking Best Practices for Preventive Maintenance. by Torbjörn Idhammar. Example best practices and the questions you need to ask to determine if your plant is using them. Preventive maintenance or preventative maintenance (PM) has the following meanings: The care and servicing by personnel for the purpose of maintaining equipment in satisfactory operating condition by providing for systematic inspection, detection, and correction of incipient failures either before they occur or before they develop into major defects.Download